#01 
It is silent and environmentally friendly, which solves the problem of recruitment

Traditional brake pad backing plate hydraulic press is particularly noisy during production process,seriously affecting the working conditions of workers.

Not to mention wearing earplugs when starting work, the factory will often be complained by nearby residents.The working hours are very limited.

According to the process characteristics,DEKUMA adopts hydraulic press with a servo motor driving oil pump to replace the traditional punching machine to produce brake pad backing plate.

 

Traditional punching machine has no acceleration and deceleration functions.Instead, it produces by the collision and extrusion of the upper and lower dies. It will make noise when colliding.

But the servo press can slow it down before the collision.Then try to reduce the noise of the collision as much as possible.

Our steel backing hydraulic press can be almost silent when in standby.The impact force during operation can also be much lower than that of traditional punching machine.Reducing the working noise from a maximum of 120dB to 75-78dB,workers don’t need to wear earplugs when using DEKUMA steel backing hydraulic press.

If you feel better, your work will definitely be easier.The product qualification ratio will also increase.And the problems such as difficulty in recruiting workers or limited working hours due to loud noise will be easily solved.

 

 

#02 
Energy saving and consumption reduction, reducing production cost
In fact, the motor system of traditional hydraulic press, whether in standby or at work outputs at full speed.
This will result in the problems such as high energy consumption and high operating cost.
We DEKUMA, based on our many years of servo press manufacturing technology and control experience,provide servo motor system for brake pad backing plate hydraulic press.When the machine is in standby, the motor can ensure no speed output.

When working, it can output speed and torque without loss according to the actual needs of each process,thereby reducing shock and noise and saving energy.
We have conducted electric energy tests on both ordinary press and servo press.After a long period of observation,we can see that the servo press is indeed about 30% more energy efficient than the ordinary one.

 

 

#03 
Ultra-high precision, precise size control
Ordinary hydraulic press needs to use special dies during operation to ensure precise control of product size.The operation process is very cumbersome.
Our team has accumulated experience and innovated in the press acceleration and deceleration program algorithm for many years.We utilize advanced servo motor to drive oil pump system,plus high precision displacement ruler and pressure sensor to guarantee the precision of brake pad backing plate hydraulic press during operation,and precisely control position and pressure.
After actual measurement, even under high-speed production,the repeatability precision can be guaranteed within ±0.05mm, up to ±0.02mm.

In this way, we can meet the repeatability precision of product without the need for limit baffles.Repeatability precision is a very important requirement for the product,which cannot be achieved by ordinary hydraulic press.
The precision of products produced by our brake pad backing plate hydraulic press is able to meet the requirements of high-end brand auto parts.This is what our customers have fed back,not boasting.
In second part, we will talk about the Cosmos hydraulic press advantages of “cushion cylinder refined, small footprint, high productivity”.
Dekuma will keep up with industry trends and market changes and continue to innovate itself, and continue to provide customers in domestic and overseas market with intelligent, automated, and more specialized overall solutions.