Talent is the key to enterprise innovation

 

Recently, Mr. Wang Guiqiu (“Mr. Wang”), Director of DEKUMA Rubber Machinery Business Division, was rated as a “senior engineer”.

Mr. Wang has been engaged in the rubber and plastic machinery industry for more than 20 years. Since he worked in Datong Group in 2000, he has been responsible for the overall development and design of the mechanical main body and hydraulic system of rubber injection machine. He has successively obtained more than 20 patented technologies and numerous R&D achievements, and has been silently contributing to the development of China’s rubber and plastic machinery industry.

 

During his professional career, Mr. Wang always led his team to challenge themselves and get involved in difficult projects, such as the R&D of automated rubber track machine in 2013.
At that time, a leading company in the production of rubber tracks in China contacted DEKUMA team and described various difficulties of traditional rubber track machines such as “over-reliance on labor, extremely high labor intensity, and difficulty in recruiting and retaining staff”, in the hope that a set of automated production equipment can be customized by DEKUMAteam for them.
After fully understanding the production process of tracks, Mr. Wang and his team proposed a variety of schemes for the process flow, and confirmed the specific direction with the customer. After months of intensive preparations and multiple rounds of adjustment, the experimental model was finally completed and a satisfactory automation scheme came out.
Nowadays, the automated rubber track machine has been improved for several times, can realize automated rubber sheet loading, automated demolding and automated reclaiming as well as can produce “nodeless integrated track” that cannot be achieved manually, greatly improving the product quality.
Since 2013, DEKUMA has supplied a total of nearly 300 sets of automated rubber track machines to more than ten leading enterprises in rubber track production both at home and abroad, and its products have been exported to South America, North America, Southeast Asia, South Korea, India and other countries and regions.
In 2012, DEKUMA cooperated with the“national engineering research center of new polymer molding equipment“ of South China University of Technology, and successfully developed DKM-R series large-scale rubber injection machine, which won the second prize of Guangdong Province Science and Technology Progress Award and the first prize of Dongguan Science and Technology Progress Award; in 2017, the “rubber track vulcanization molding machine project” won the Award of Dongguan First Set of Key Technical Equipment…
The above-mentioned are the achievements made by Mr. Wang and DEKUMA team after several years’ hard working. Mr. Wang himself also obtained 7 invention patents and 15 utility model patents in the R&D field of rubber injection machine.
In addition, at the German K Show to be held in this October, DEKUMA will launch the latest DKM-RC series rubber injection machine for automobile rubber seal strip angle joint, which is also one of the ace products developed by the team led by Mr. Wang.
Although the corner connection of automobile door and window seal strip has relatively simple structure, it is small in size, very complex in shape, low in load bearing and difficult to process. High-precision injection technology is required to ensure its quality. In the past, high-end users had no choice but to choose the imported equipment.
The DKM-RC series automobile rubber seal strip angle splicer was jointly developed by DEKUMA and a well-known European rubber and plastic equipment brand. It combined advanced European technology and China’s efficient processing and production capacity, filling the blank of domestic technology in this field at that time. Its greatest advantage is its ultra-high injection repeatability precision, with the single injection volume of 1-5g and its precision of ±0.02g.
After Mr. Wang’s continuous innovation and upgrading of DKM-RC series automobile rubber seal strip angle splicer, both the reliability and stability of the equipment are close to European equipment standards. In the past 18 years, more than 3,000 units of the equipment have been sold, and the products have been exported to Europe, America, South Korea and other regions. Henniges, DONGIL and Unihopper are our important strategic partners.
With the joint efforts of Mr. Wang and the engineering team, DEKUMA has become the leader in China’s high-end rubber and plastic machinery industry, and has become the best choice to replace imported equipment.
China’s manufacturing industry is in a critical period of transformation and upgrading, and high-end technical talents will play an increasingly critical role.
DEKUMA, which has always been driven by innovation, not only has an experienced engineering team, but also continues to cultivate and introduce excellent technical talents. More “senior engineers” will emerge in the future. They will grow up together with DEKUMA, continue to innovate to achieve the goal of “replacing imports and replacing labor”, and contribute to the upgrading of China’s manufacturing industry.
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DEKUMA listed into Dongguan Top 100 Innovative Enterprises 2021

At present, although the scale of China’s manufacturing industry ranks among the top in the world, with the gradual disappearance of the demographic dividend and the development of industrial upgrading and transformation, potential problems in the industry are gradually exposed.

Most of the traditional rubber and plastic machinery equipment is mainly low-end, and the automation level and performance of these equipment are still far behind foreign high-end equipment.

For example, traditional production equipment may cause environmental pollution and cause factories to be moved to remote areas. Machines with a low level of automation make workers too labor-intensive, resulting in the dilemma of finding and retaining people. Production equipment in some certain fields has long relied on imports. These are the “unspeakable pain” of the rapidly developing Chinese manufacturing industry!

 

 

Dekuma believes that relying on “two substitutions” and “technological innovation” can alleviate these pains. From the transformation and upgrading of equipment to promote the industrial upgrading of the rubber and plastics industry. Complete the transformation from “big” to “strong” and enhance the competitiveness of China’s manufacturing industry.

“Two substitutions” refers to the substitution of imported equipment and the substitution of labor. Only when China can independently develop and produce high-end equipment can we gradually reduce our dependence on imported equipment, and enable more domestic manufacturing companies to realize their original aspirations and help the rubber and plastics industry produce intelligent manufacturing.

“Innovation” is the difficulty of Chinese manufacturing and the pain of Chinese manufacturing, but it is also the light of hope and breakthrough of Chinese manufacturing. Since the reform and opening up, from Chinese manufacturing to Chinese “intelligent” manufacturing, only when manufacturing enterprises take innovation as the first driver can we drive China into an era of innovation in an all-round way.

 

Recently, Dongguan Science and Technology Bureau released the Announcement on the List of Dongguan Innovative Enterprises to Be Recognized in 2021.

According to the implementation of Dongguan Innovative Enterprise Cultivation Plan, based on the national high-tech enterprises, no more than 100 high-tech enterprises with strong innovation ability, fast growth and good development potential will be selected as the top 100 innovative enterprises; the focus will be on promoting enterprises to break through the national and provincial R&D planning technologies in key areas, cultivated them as listed companies on the Science and Technology Innovation Board and the Second Board, and built into Hidden Champions of the industry.

 

 

Since 2012, DEKUMA has beenContinuously meet the new needs of customers in the selected market segments, actively pay attention to the pain points of customers, and continue to meet customers through technological innovation, gradually replace imported equipment in more and more industries, and gradually ease the difficulty of recruiting for customers, and the common problem of keeping people difficult.

The highly representative and special machines for segmented markets such as automobile rubber seal strip angle splicer, rubber track machine, automobile nylon multi-layer oil tube production line, microduct extrusion line and automobile steel back special machine are constantly researched and developed in an innovative way.In these industries, Dekuma’s equipment has been highly recognized by global industry benchmarking companies and has reached long-term strategic cooperation.

In the List of Dongguan TOP 100 Innovative Enterprises to Be Recognized in 2021, DEKUMA was successfully shortlisted into Dongguan Top 100 Innovative Enterprises.

 

 

Over the years, DEKUMA has always focused on the R&D, production and sales of rubber injection molding machine, pipe extrusion production line and hydraulic press, as well as providing customers with after-sales services of related products. DEKUMA is committed to providing global customers with turnkey solutions for complete sets of equipment.

Its products are widely used in many fields such as auto parts, building materials, energy transmission and electronic communications. Customers are located in dozens of countries in Europe, America, Latin America, the Middle East and Southeast Asia, etc.

In the future, DEKUMA will continue to dig deep into the industry-specific markets, devote itself to providing customers with industry-specific equipment, and tailor-made one-stop solutions for customers to meet diverse production needs.

 

Press and hold the QR code below to enter the website of Dongguan Science and Technology Bureau.

 

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Show Preview丨DEKUMA Will Participate in K 2022

NO.1  About the K Show in Germany

 

K as the world’s leading trade fair, started in 1952 and is the world’s largest event of rubber and plastics industry. It is held every three years, and 21 sessions have been successfully held so far, and it will usher in the 22nd event in 2022.

 

 

NO.2  About DEKUMA

 

DEKUMA has always been focusing on the R & D, production and sales of pipe extruder production line, rubber injection moulding machine and hydraulic press. Our products are widely used in auto parts, building materials, energy transmission, telecommunications and other fields.

 

 

Adhering to the concept of “high precision, intelligence, automation and customization”, DEKUMA will bring our latest R & D results to K Show:

1. DKM-EII75x36 parallel twin-screw extruder commonly used in the production of PVC pipes;

2. DKM-RC40Se rubber injection moulding machine commonly used in the corner connection of automobile rubber seal strip.

 

(1)、DKM-EII75x36 parallel twin-screw extruder

 

Equipped with the screw and barrel with high L/D ratio optimized by the DEKUMA engineering team, it is often used to produce high-quality UPVC and CPVC pipes, ensuring good plasticizing effect and increasing output.

The DKM-EII75x36 twin-screw extruder to be exhibited at K Show is a new model launched by DEKUMA, suitable for the production of small and medium size PVC pipes. It’s energy-saving, efficient, stable and reliable!

 

(2)、DKM-RC40Se rubber injection moulding machine
It is often used in the corner connection of automobile door and window rubber seal strip. The biggest advantage is its ultra-high injection accuracy of 0.3%. 
In addition, both the reliability and the stability of this equipment are close to European equipment standards, and it is equipped with a professionally designed feeding system, which can adapt to more rubber materials and almost eliminate the situation of rubber breaking during feeding.
NO.3  About the Show

Welcome to DEKUMA booth!

• Booth No.: Hall 15 / A37

• Exhibition time: October 19-26, 2022

• Venue: Messe Düsseldorf, Germany

 

Please scan the QR code to access the official website of K Show 2022 for buying the tickets.

 

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Advantages of Dekuma’s brake pad backing plate press (Part Ⅱ)

#01 
Finishing by bottom cylinder, improving product quality
Generally, for the finishing of brake pad backing plate by traditional punching machine, it is necessary to install special hydraulic device.
For the structural design of our brake pad backing plate hydraulic press, there is a dedicated bottom cylinder for the finishing process. And it has the dual-purpose function of front and back finishing.
Our hydraulic system is equipped with a dedicated proportional pressure valve to adjust the floating blank holder force during finishing. This provides support by floating force.It will not affect the processed dimensions in the previous processes.Besides, the products produced by the brake pad backing plate hydraulic press can also meet the requirements of high-end brand auto parts.
In order to make the brake pad backing plate hydraulic press suitable for products that require a large leveling force, we have also designed dedicated back-finishing mould supporter. So that the large main cylinder presses it to be flat, and the bottom cylinder conducts back finishing. 
This finishing process can greatly improve the surface quality of product,and increase the production efficiency.

#02 

Small floor space, facilitating the installation of automated devices 
Conventional small countertop hydraulic press has a headache, i.e. occupying a large floor space.
Both the hydraulic system and the motor system are placed on ground. Therefore, there is little space for installing automated devices. It is much inconvenient for automated production.The less automation, the harder it is to recruit.
DEKUMA team has found that, as long as the hydraulic and electrical systems are designed reasonably, and the brake pad backing plate hydraulic press adopts top-mounted layout, both the hydraulic system and the electric control system are placed above the machine body, the floor space will be smaller, and there are no obstacles around. Automated devices can be installed on site as required.
Therefore, for DEKUMA hydraulic press,whether it is a single machine with automation or multi-machine linkage with automation,it will not be affected anymore.
Our customers, after actual production on site,have fed back that because the labor intensity is reduced, and the space utilization is increased, both the production managers and the employees, like our brake pad backing plate hydraulic press very much. We are delighted to receive such a high praise.

#03

Efficient production at a speed comparable to that of punching machine
Many customers are worried about that using hydraulic press instead of punching machine may affect the production efficiency. The production speed of our brake pad backing plate hydraulic press is much faster than that of ordinary one.
Our punching and nail pulling processes can be completed within 1.3-1.6s, and the finishing process can also be controlled within 1.7-2.3s, comparable to the production speed of traditional punching machine. If it is equipped with automated linkage production, it can even reach 13-15 pieces/min.
Some people will ask whether the oil temperature will be too high after the hydraulic press operates for a long time, and whether stuck valve will be caused.Don’t worry, our specially designed hydraulic system is equipped with a two-way cartridge valve.
Its maximum diameter can reach 25, which can reduce the resistance of hydraulic oil when flowing at high speed.Large diameter means less heat generated by extrusion. Coupled with a suitable oil cooler, it can also ensure the temperature of the hydraulic system, making the hydraulic press faster and quieter in production, and meeting the needs of 24-hour stable production.
Customers and friends who are still using punching machine may try to use Datong servo hydraulic press.
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Advantages of Dekuma’s brake pad backing plate press (Part I)

 

#01 
It is silent and environmentally friendly, which solves the problem of recruitment

Traditional brake pad backing plate hydraulic press is particularly noisy during production process,seriously affecting the working conditions of workers.

Not to mention wearing earplugs when starting work, the factory will often be complained by nearby residents.The working hours are very limited.

According to the process characteristics,DEKUMA adopts hydraulic press with a servo motor driving oil pump to replace the traditional punching machine to produce brake pad backing plate.

 

Traditional punching machine has no acceleration and deceleration functions.Instead, it produces by the collision and extrusion of the upper and lower dies. It will make noise when colliding.

But the servo press can slow it down before the collision.Then try to reduce the noise of the collision as much as possible.

Our steel backing hydraulic press can be almost silent when in standby.The impact force during operation can also be much lower than that of traditional punching machine.Reducing the working noise from a maximum of 120dB to 75-78dB,workers don’t need to wear earplugs when using DEKUMA steel backing hydraulic press.

If you feel better, your work will definitely be easier.The product qualification ratio will also increase.And the problems such as difficulty in recruiting workers or limited working hours due to loud noise will be easily solved.

 

 

#02 
Energy saving and consumption reduction, reducing production cost
In fact, the motor system of traditional hydraulic press, whether in standby or at work outputs at full speed.
This will result in the problems such as high energy consumption and high operating cost.
We DEKUMA, based on our many years of servo press manufacturing technology and control experience,provide servo motor system for brake pad backing plate hydraulic press.When the machine is in standby, the motor can ensure no speed output.

When working, it can output speed and torque without loss according to the actual needs of each process,thereby reducing shock and noise and saving energy.
We have conducted electric energy tests on both ordinary press and servo press.After a long period of observation,we can see that the servo press is indeed about 30% more energy efficient than the ordinary one.

 

 

#03 
Ultra-high precision, precise size control
Ordinary hydraulic press needs to use special dies during operation to ensure precise control of product size.The operation process is very cumbersome.
Our team has accumulated experience and innovated in the press acceleration and deceleration program algorithm for many years.We utilize advanced servo motor to drive oil pump system,plus high precision displacement ruler and pressure sensor to guarantee the precision of brake pad backing plate hydraulic press during operation,and precisely control position and pressure.
After actual measurement, even under high-speed production,the repeatability precision can be guaranteed within ±0.05mm, up to ±0.02mm.

In this way, we can meet the repeatability precision of product without the need for limit baffles.Repeatability precision is a very important requirement for the product,which cannot be achieved by ordinary hydraulic press.
The precision of products produced by our brake pad backing plate hydraulic press is able to meet the requirements of high-end brand auto parts.This is what our customers have fed back,not boasting.
In second part, we will talk about the Cosmos hydraulic press advantages of “cushion cylinder refined, small footprint, high productivity”.
Dekuma will keep up with industry trends and market changes and continue to innovate itself, and continue to provide customers in domestic and overseas market with intelligent, automated, and more specialized overall solutions.
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