150m/min! Dekuma Sets New Record for Microduct Extrusion Speed

 

Recently, the high-speed testing of the DEKUMA microduct production line has achieved a complete success, achieving the expected goal of a stable production speed of 150 m/min.
This microduct production line test was a comprehensive demonstration carried out in conjunction with European customers visiting the factory for inspection. The configuration of the production line was upgraded in multiple directions according to customer needs. The original production line had achieved a stable production speed of 80-100 m/min.
Through cooperation with customers, DEKUMA deeply understands that the rapid development of global communication technology in recent years has driven the explosive growth of demand for fiber optic networks. Therefore, customers’ requirements for the production efficiency of microducts are increasing.
In order to meet customers’ urgent needs for high output and reduced labor costs, DEKUMA has optimized the original microduct production line.
After continuous testing and adjustment, the DEKUMA technical team has finally achieved a significant increase in production efficiency in recent months, raising the target speed of the production line to over 150 m/min. The newly designed automatic double station winder also passed the test smoothly.
After a series of technical research, DEKUMA launched the microduct production line in 2011. The product has been continuously iterated and upgraded, creating three major advantages for users:

1, Optimize production processes and increase production capacity.

The highest production speed of this line when producing 14mm microtubes can reach 100m/min.

During the entire line test process, the highest production speed of 7mm microtubes reached the expected goal of 150m/min, and the real-time detection of various product indicators met the requirements of the European customers who visited the site.

 

2, Automated configuration and efficient winding.

The entire line integrates automated control and is equipped with a dual-position automatic rewinder, greatly improving the degree of automation.

 

3, Provide a complete set of production solutions to save time and effort.

DEKUMA provides users with a complete turnkey solution, with production line plans for all specifications of microducts and various structural bundle tubes.

 

DEKUMA insists on survival through quality and development through innovation, providing users with better products and services.

The technology of DEKUMA’s microduct production line has reached the leading level in the industry and can meet users’ requirements for high output, high speed, and high efficiency equipment.

At the same time, automated control realizes convenient operation of equipment, reduces dependence on manual labor, and provides a one-stop service for users with a complete set of production solutions, making it the first choice for project investment and equipment upgrades for domestic and foreign customers.

Read More

Dekuma’s solution to composite insulator production issues

 

With the emergence of polymer materials, ceramics and glass are no longer the preferred insulation materials. European and American countries have started to research polymer insulators, studying the physical and electrical properties, long-term reliability, and optimal shapes of electric insulators, leading to continuous improvement in productivity.

 

Among the polymer materials that can replace ceramics and glass, silicone rubber has more advantages than other polymers. Composite insulators, which are made of silicone rubber, are used as insulators for power lines and are mainly used in substations.

Dekuma not only has many years of experience in independently researching and developing machines, but also has an experienced team that understands the product manufacturing process. This special machine, which was developed by our over 25 years of experience engineering and technical team and adheres to German manufacturing standards for insulator production, is highly recognized by customers in the niche market due to its high efficiency, stability, and wide applicability.

“Composite insulator rubber machine”

production of finished products

 

What exactly makes the performance of this special machine for composite insulators so powerful?

 

1、Low-platform designed for easy operation

 

The low-platform design provides comfortable operating height, facilitates equipment operation and layout, and eliminates the need for foundation pits. The fully automatic injection system eliminates tedious steps such as material weighing and filling, reducing labor intensity. The professional design of the cold runner system saves materials and improves production efficiency.

 

 

2、Stability and durability

 

The bolster is thick, with good anti-deformation performance and durability, resulting in small burrs on the produced items. Equipped with imported electrical and hydraulic components, enhances the stability and reliability.

 

 

3、Multi-purpose machine with wide range of applications

 

Developed specifically for insulators, it can cover all specifications from 10kV to 550kV, and is a multi-purpose machine with a wide range of applications.

 

 

Dekuma has always focused on “technological innovation” as its development direction, continuously deepening its presence in niche markets, and improving its brand influence and industry competitiveness.

 

At the same time, Dechom will continue to strengthen communication and cooperation with users, deeply understand their needs, improve user satisfaction and trust, and provide users with higher quality, intelligent, and environmentally friendly products and services, making greater contributions to the development of the insulator industry.

Read More

High Precision Make High Quality | Dekuma Rubber Injection Machine for EVs Sealing Corner Jointing

 

With the rapid development ofnew energy vehicles, the demand for window seals in the automotive industry is also increasing.
Intense market competition has led to higher requirements for car door and window sealing from new energy vehicle manufacturers, in order to maintain temperature and reduce noiselevel inside the car.

This demand is a great opportunity for DEKUMA, as it can provide customers with higher quality and precision sealing strip processing equipment to meet the increasingly high demands of the new energy vehicle industry.

DEKUMA RC series rubber machine has a long history of application in the field of automotive seal corner joints. It is not only widely welcomed by high-end automotive parts manufacturers in China, and exported to important automotive manufacturing markets such as the United States, Europe, and South Korea.
So, what has enabled theDEKUMA RC series automotive window seal corner machines to conquer this application field?
01、High precision to improve product passed rate
The window seals on automotive doors and windows are composed of multiple parts, and the seal corner requires precise control of injection volume, otherwise, it may affect the product quality. Therefore, injection accuracy is a key technical factor that customers and the market are highly concerned about.
DEKUMA’s technical team has been honing their skills for many years, equipped with a fully imported servo control system, and the highest injection repeatability accuracy can reach up to ±0.02g. The machines also feature an integral machine body structure, which enhances their reliability and stability, meeting European equipment standards.
02、Continuous material supply to improve production efficiency

Customers require production line equipment to have the ability to operate stably in the long-term to ensure the continuity and efficiency of the production line, reduce the probability of defective products, and avoid delays caused by such issues.

The DEKUMA RC seriesautomotive window seal corner machines feature a professionally designed material feeding system that effectively solves the problem of material interruption and ensures continuous material supply, thus meeting the customer needs. The unique feeding system of the machine can efficiently solve the issue of material interruption, ensuring stable operation of the production line.
03、Mature technology to meet customer needs
This equipment has been confirmed by global benchmark customers in the industry over past 18 years and has received high recognition from them. Key strategic partners such as Hande, Dongyi, and Kubo have all chosen us, and our products have been exported to Europe, America, South Korea, and other regions.
Customer product site instance▲

As a manufacturer of high-end rubber and plastic equipment,DEKUMA has always been paying attention to market development trends and committed to researching new technologies and materials to improve the efficiency and precision of seal processing equipment.

We also place great importance on maintaining constant communication with our customers to ensure that our equipment consistently meets their needs. Our aim is to provide automotive manufacturers with more intelligent, environmentally friendly, and stableseal processing equipment.
Meanwhile, DEKUMA will also take actions in the directions of “substituting imports, replacing labor, deepeningindustry segmentation, and developing overseas markets” to better meet market demands. In achieving our own development goals, we will also contribute to the intelligent and low-carbon development of the rubber and plastic equipment industry.
Read More

Dekuma Communication’s extrusion lines for microtubes and bundle tubes are pressing the “acceleration button” for the production of fiber optic networks.

 

Microduct is a small conduit with a diameter generally between 5-22mm that can be used as a channel for installing fiber optic cables.

Microduct bundles, are preassembled groups of microducts used for the installation of multiple fiber optic cables.

Since its launch in 2011, Dekuma’s Microduct & Microduct Bundle Extrusion Line

has been constantly iterated and upgraded, resulting in three major advantages for users:

 

01Optimize the production process to increase productivity

The production speed of 14mm pipe up to 100m/min.

 

02Automated configuration and efficient winding

Dual stations winder with automatic switching device can quickly change position and neatly arrange the pipe.

 

03Provide a total production solution, saving time and effort

Dekuma provides customers with a turnkey solution, which can produce Microducts of all specifications and provide various production plans for Microduct Bundles.

 

The Microduct Bundle production line developed by Dekuma in cooperation with overseas customers provide users with a set of production solutions that are easy to operate, efficient and stable, and replace by automation instead of manual production.

We can always assist users in easily achieving a comprehensive upgrade in the production of Microduct & Microduct Bundle.

Read More

DEKUMA invites you to visit CHINAPLAS 2023

 

The annual “CHINAPLAS 2023 International Rubber & Plastics Exhibition” is the largest exhibition of plastics and rubber industry in Asia, and the second largest exhibition of global rubber industry, only next to Germany’s “K Exhibition”.

This exhibition will be held from April 17 to 20 at the Shenzhen World Exhibition & Convention Center for 4 days.

There is only one month left before the opening of the Chinaplas 2023. Dekuma, as a leader of high-end rubber and plastic machinery industry in China, always pays attention to the key points of customers and provides better solutions for customers with continuous improvement of technology and service.

The theme of Dekuma in this exhibition is “Digital Intelligence Power, Green Future”. Dekuma will bring its self-developed iSee intelligent management cloud platform, combined with digital technology and automation equipment solutions, to show customers more intelligent and environmentally friendly complete production solutions, inject continuous new power into the development of rubber and plastic industry, and jointly explore business opportunities in the new era of change.

In this issue, we will introduce RA650 composite insulator rubber machine, PE450 chipless cutting machine, RV50 automatic skeleton oil seal rubber machine in detail.

01、RA650 Composite Insulator Rubber Injection Machine

Dekuma will launch a new design of low table composite insulator rubber machine in 2023. This equipment solves the industry problem of difficult installation and operation of large-scale composite insulator rubber machine.

02、PE450 Pipe Cutting Machine

Dekuma will launch a new design of PE450 chipless cutting machine. This equipment adopts a unique knife feeding device and pipe adding device to solve the industry problem of uneven cutting surface and white edge of large-diameter pipes, reaching the industry-leading level.

03、RV50 Automobile Skeleton Oil Seal Rubber Injection Machine

Dekuma’s newly launched RV50 rubber injection machine production line combines Dekuma’s high-performance rubber machine and self-developed automation solution to reduce labor demand and solve the problem of difficult recruitment for end users.

For more information about Dekuma at the “CHINAPLAS 2023 International Rubber and Plastics Exhibition,” please visit the following exhibition information.
Welcome to visit and guide Dekuma’s booth:
• Booth No.: 8J21
• Exhibition time: April 17-20, 2023
• Exhibition venue: Shenzhen World Exhibition & Convention Center, PR China
Read More

Highlights Review | Dekuma in Middle East Electricity (MEE) 2023

 

On March 9th, the “Middle East Electricity (MEE) 2023” exhibition successfully ended at the Dubai International Exhibition Center in the UAE.
The exhibition was lively, and the Dekuma team always provided professional and meticulous explanations to customers and friends with full enthusiasm, striving to enable each customer to feel the sincere service and intention of Dekuma while understanding the products.
图片
At the same time, well-known manufacturers and technical personnel in the industry also visited the Dekuma booth for in-depth exchanges on technical research and development, solutions, market information, industry trends, and more.
The exhibition has ended, but the excitement never ends!
Thank you for your attention and support. Dekuma will continue to leverage its own technological, product quality, and service advantages to provide the industry with more and better solutions.
Read More

Contact Us