20-year co-operation between Cosmos Press and high-end customers
01 Ultra-high precision, improve product quality
Main cylinder slow press repeat pressure accuracy: ±1.5bar, master cylinder slow press repeat position accuracy: ±0.01mm, even if an upright coin is placed, it will not fall down. Ultra-high pressure accuracy and position accuracy can significantly improve product qualification rate and reduce damage to molds.
02 Servo drive, energy saving and environmental friendly
According to the actual needs of each process, there is no loss in the output torque speed, thereby reducing impact noise. Compared with conventional hydraulic presses, it can save energy by about 30%-50%.
03 Precise guiding, prolonging the service life of the mould
The guide length of the moving beam is more than twice the stroke of the main cylinder, and the precise guide can improve the protection of the mould.
High precision machine produces high quality product. For more than 20 years, high-end customers have been using Cosmos up stroke four-column servo driven hydraulic press. It has many advantages.
The Tips of DEKUMA 400PVC Pipe Extrusion Line
我们已经与巴西客户合作了 5 年。我们一直赢得他们的信任和好评。
Decryption of DEKUMA’s “Outside Mold Decoration Technology”
With the continuous development，OMD technology has been deeply concerned and sought after by various industries for its unique product appearance decoration effect .
To fill the domestic technical vacancy and continuously achieve breakthroughs in the new technical field, DEKUMA has launched a new DOD (differential pressure overlay decoration) technology scheme through independent research and development and years of project practice, which s Solve the problem of China’s dependence on imported equipment and imported film materials, with the aim to provide customers with complete equipment-film-production solutions, so as to realize the localization.
01 Introduction of OMD process
DOD (Differential Pressure Overlay Decoration) is a new technology scheme of OMD (Out Mold Decoration) lauched by DEKUMA as well as an extension of IMD (In-Mold Decoration).
OMD uses heating, vacuum and high-pressure gas to realize product surface overlaying or transfer printing, and can realize 3D surface decoration process with higher quality appearance effect, and belongs to three-dimensional appearance decoration technology.
As an extension of IMD process, it combines texture effects such as color and texture, and perfectly combines printing technology, texture and metallization characteristics, so that it can make more three-dimensional and highly 3D curved surface products and achieve many appearance effects, including metal wire drawing, wood grain, stone grain, leather and etc.
02 Process characteristics of OMD
OMD process can be used to decorate the surfaces of various materials: plastic, glass, metal, wood, stone, etc., because the softening temperature of the film in the manufacturing process is lower than that of the in-mold decoration, and then the touch will be better preserved, and it will not be easily weakened or disappear. The touch has obvious concave-convex feeling, which can solve the overlaying problem and yield of complex products that cannot be handled by manpower.
03 Introduction of OMD process flow
OMD equipment process is a process where the vacuum and atmospheric pressure are used to make the film with adhesive layer heated and overlaid on the surface of the product and tightly attached.
The key point of manufacturing lies in the utilization of pressure difference. Through locating, evacuating, film heating, pressurizing and other operations, the mold can be opened and the product can be taken out after six steps.
04 Advantages of OMD process
05 Development of DEKUMA in OMD process
Talent is the key to enterprise innovation
Recently, Mr. Wang Guiqiu (“Mr. Wang”), Director of DEKUMA Rubber Machinery Business Division, was rated as a “senior engineer”.
Mr. Wang has been engaged in the rubber and plastic machinery industry for more than 20 years. Since he worked in Datong Group in 2000, he has been responsible for the overall development and design of the mechanical main body and hydraulic system of rubber injection machine. He has successively obtained more than 20 patented technologies and numerous R&D achievements, and has been silently contributing to the development of China’s rubber and plastic machinery industry.
DEKUMA listed into Dongguan Top 100 Innovative Enterprises 2021
At present, although the scale of China’s manufacturing industry ranks among the top in the world, with the gradual disappearance of the demographic dividend and the development of industrial upgrading and transformation, potential problems in the industry are gradually exposed.
Most of the traditional rubber and plastic machinery equipment is mainly low-end, and the automation level and performance of these equipment are still far behind foreign high-end equipment.
For example, traditional production equipment may cause environmental pollution and cause factories to be moved to remote areas. Machines with a low level of automation make workers too labor-intensive, resulting in the dilemma of finding and retaining people. Production equipment in some certain fields has long relied on imports. These are the “unspeakable pain” of the rapidly developing Chinese manufacturing industry!
Dekuma believes that relying on “two substitutions” and “technological innovation” can alleviate these pains. From the transformation and upgrading of equipment to promote the industrial upgrading of the rubber and plastics industry. Complete the transformation from “big” to “strong” and enhance the competitiveness of China’s manufacturing industry.
“Two substitutions” refers to the substitution of imported equipment and the substitution of labor. Only when China can independently develop and produce high-end equipment can we gradually reduce our dependence on imported equipment, and enable more domestic manufacturing companies to realize their original aspirations and help the rubber and plastics industry produce intelligent manufacturing.
“Innovation” is the difficulty of Chinese manufacturing and the pain of Chinese manufacturing, but it is also the light of hope and breakthrough of Chinese manufacturing. Since the reform and opening up, from Chinese manufacturing to Chinese “intelligent” manufacturing, only when manufacturing enterprises take innovation as the first driver can we drive China into an era of innovation in an all-round way.
Recently, Dongguan Science and Technology Bureau released the Announcement on the List of Dongguan Innovative Enterprises to Be Recognized in 2021.
According to the implementation of Dongguan Innovative Enterprise Cultivation Plan, based on the national high-tech enterprises, no more than 100 high-tech enterprises with strong innovation ability, fast growth and good development potential will be selected as the top 100 innovative enterprises; the focus will be on promoting enterprises to break through the national and provincial R&D planning technologies in key areas, cultivated them as listed companies on the Science and Technology Innovation Board and the Second Board, and built into Hidden Champions of the industry.
Since 2012, DEKUMA has beenContinuously meet the new needs of customers in the selected market segments, actively pay attention to the pain points of customers, and continue to meet customers through technological innovation, gradually replace imported equipment in more and more industries, and gradually ease the difficulty of recruiting for customers, and the common problem of keeping people difficult.
The highly representative and special machines for segmented markets such as automobile rubber seal strip angle splicer, rubber track machine, automobile nylon multi-layer oil tube production line, microduct extrusion line and automobile steel back special machine are constantly researched and developed in an innovative way.In these industries, Dekuma’s equipment has been highly recognized by global industry benchmarking companies and has reached long-term strategic cooperation.
In the List of Dongguan TOP 100 Innovative Enterprises to Be Recognized in 2021, DEKUMA was successfully shortlisted into Dongguan Top 100 Innovative Enterprises.
Over the years, DEKUMA has always focused on the R&D, production and sales of rubber injection molding machine, pipe extrusion production line and hydraulic press, as well as providing customers with after-sales services of related products. DEKUMA is committed to providing global customers with turnkey solutions for complete sets of equipment.
Its products are widely used in many fields such as auto parts, building materials, energy transmission and electronic communications. Customers are located in dozens of countries in Europe, America, Latin America, the Middle East and Southeast Asia, etc.
In the future, DEKUMA will continue to dig deep into the industry-specific markets, devote itself to providing customers with industry-specific equipment, and tailor-made one-stop solutions for customers to meet diverse production needs.
Press and hold the QR code below to enter the website of Dongguan Science and Technology Bureau.
Show Preview丨DEKUMA Will Participate in K 2022
NO.1 About the K Show in Germany
K as the world’s leading trade fair, started in 1952 and is the world’s largest event of rubber and plastics industry. It is held every three years, and 21 sessions have been successfully held so far, and it will usher in the 22nd event in 2022.
NO.2 About DEKUMA
DEKUMA has always been focusing on the R & D, production and sales of pipe extruder production line, rubber injection moulding machine and hydraulic press. Our products are widely used in auto parts, building materials, energy transmission, telecommunications and other fields.
Adhering to the concept of “high precision, intelligence, automation and customization”, DEKUMA will bring our latest R & D results to K Show:
1. DKM-EII75x36 parallel twin-screw extruder commonly used in the production of PVC pipes;
2. DKM-RC40Se rubber injection moulding machine commonly used in the corner connection of automobile rubber seal strip.
（1）、DKM-EII75x36 parallel twin-screw extruder
Equipped with the screw and barrel with high L/D ratio optimized by the DEKUMA engineering team, it is often used to produce high-quality UPVC and CPVC pipes, ensuring good plasticizing effect and increasing output.
The DKM-EII75x36 twin-screw extruder to be exhibited at K Show is a new model launched by DEKUMA, suitable for the production of small and medium size PVC pipes. It’s energy-saving, efficient, stable and reliable!
Welcome to DEKUMA booth！
• Booth No.: Hall 15 / A37
• Exhibition time: October 19-26, 2022
• Venue: Messe Düsseldorf, Germany
Please scan the QR code to access the official website of K Show 2022 for buying the tickets.